Thursday, 27 December 2018

New Materials for House Building in Horsham and Sussex

architectural design horsham

Like many industries, house builders in Horsham and Sussex are ever on the lookout for ways to improve.  This is in response to customer demand for greener housing as well as the need to be as efficient as possible.    

A number of innovative new materials are now being developed that could have a significant impact on all areas of the building industry, from architectural design and services in Reigate, through to final build solutions across the county.  The building materials can be used in smaller projects such as loft conversions and home extensions, or major housing projects in larger urban developments in places such as Horsham or Crawley.


While the new developments are exciting in themselves there is an issue in how to bring them to market in a “joined up” way.  The building materials are being researched and manufactured in various locations around the world, and a co-ordinated effort by the UK government and building industries would do much to make them available to local companies in the near future.

Here are a few of the more intriguing materials that may find their way on to Sussex construction sites.

Bamboo-Reinforced Concrete

While bamboo is not a traditional construction material for places like Reigate and Crawley, it has long been proven in Asia.  Bamboo’s properties of being strong, lightweight and fast growing are now making is a very attractive option for a number of applications and many in the architectural services sector are keen to incorporate it where possible.

One very promising use of bamboo currently being researched in Switzerland is as replacement for steel bars to re-enforce concrete.  The material produced is a made up of a mix of bamboo fibres and an organic resin.  This makes sure the bamboo will not degrade or rot over time, and because bamboo also absorbs large amounts of CO2 it is proving to be a viable green option rather than the heavy carbon footprint of steel.

Aluminium Foam

Aluminium foam panels are created by injecting air into the metal while it is still in a molten state. When the aerated metal cools and hardens, it forms its shape around the pockets of air, and this gives it a high strength-to-weight ratio.  So as well as being attractive it is also very lightweight, and has the added benefit of being completely recyclable. This is demonstrated with all the initial material being made from 50% recycled materials in the first place.

The foam has already been used as cladding on a number of building and construction projects.

Ultimate Upcycling for Reigate

Biochar is the name of the waste product produced when trees are burned in kilns for energy.  When wood is burnt this way, only while 50 per cent of the material is converted to heat energy, the remainder becomes biochar.

loft conversions reigate
There is now a process for turning this biochar in attractive black façade panels to be used in buildings.  It’s an ecologically efficient way to create building products that can be used in home extensions and building designs throughout Sussex.

Anti-Fire/Anti-Mobile Phone Plywood

A UK company has found a way create a multi-purpose building material that has huge potential for use in public building projects.

By immersing the layers of wood used to create plywood in a specialised fire retardant that works by blocking oxygen, when the plywood layers are compressed together the panels will not burn, even when saw for construction.  By then coating the plywood with an acrylic emulsion paint that contains graphene, the finished panels have very strong radiation-shielding properties, allow them to block mobile phone and television signals.

This makes this type of treated plywood ideal for hospitals and schools.


Bio-receptive Concrete – Working with Nature in Reigate and Crawley

Sussex towns such as Crawley and Horsham, and particularly coastal urban areas such as Reigate are susceptible to moss and lichen.  These natural growths can be unsightly as they grow in patches, but there is new school of thought that proposes rather than spending significant amounts of money and using harmful chemicals to get rid of the problem, why not make them an architectural feature.

That is the idea behind biologically receptive concrete, which has been geometrically designed to promote the growth of mosses in specific selected areas of the material.  The notion could even be a practical, low maintenance, alternative to large-scale green walls, which are often expensive to maintain.

Transparent Wood

Building designers and companies involved in architectural services have long looked for practical alternatives to glass.  Plastics go some way to offering an economic replacement, but becomes too opaque when manufactured in any thickness that provides sufficient strength or insulation.

So there is more than a little interest in recent research that has found a way to remove a component of wood known as lignin, and replace it with a synthetic polymer.  Doing this means that a strip of the modified wood 1 mm thick becomes 85 per cent transparent while still retaining its original strength.  At the same time, the thermal properties of the wood are much better than glass.

The research is still in the early stages, but the potential for a new alternative to glass is very much there.


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